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Techno-economic analysis of solar thermal applications in oil & gas processing

Student name: Mr Sachin Payyanad
Guide: Dr Som Mondal
Year of completion: 2017
Host Organisation: TechnipFMC Plc., Noida
Supervisor (Host Organisation): Mrs Kalpana Gupta
Abstract: Different application of solar thermal technologies for the process heat requirement in the Oil & Gas industry is still unexplored. Even though some studies and projects are coming on the upstream processes, downstream process applications and their techno-financial feasibility is not studied. This paper is focusing on the downstream process heat application and their integration with suitable solar thermal technologies.

In order to understand the total energy requirement in the downstream processes, a detailed study is conducted. Which can indicate the amount of energy utilised in the different processes and the amount which can be saved after the integration of solar thermal systems. This is important as it’s the basis of the study. As it’s not possible to consider all the downstream processes, it is categorised into four categories (High temperature, medium temperature, medium-low temperature, low temperature). Case studies are framed on the basis of this categorization, and techno-economic feasibility of each of these cases are studied. Software tools (SAM and Greenius) are used for techno-financial analysis.

The high-temperature application can make use of solar tower technology with air as a working medium as it can go up to higher temperature in the range of 1200 o C.But the receiver for this technology is still in development stage, and the initial cost is too high. On the other hand, for medium temperature application, solar concentration technology is a good choice as it gives a lot of flexibility in design. Parabolic trough technology is considered for the analysis, and it gives an annual energy of 18156MWhr and giving a payback period of 6.7 years. Partial replacement of boiler is studied with LFR based system, and it's generating an annual output of 18341MWhr with a payback of 8.2 years. Solar based vapour absorption refrigeration system is studied with non-concentrating collectors which is giving a payback period of 4 years. All the applications are offering an average of 20% solar share.